InventoryOnline

Getting Started

Welcome to Inventory Pro! This guide will help you understand core inventory management concepts and get started with daily warehouse operations.

Understanding Inventory Pro

Inventory Pro provides comprehensive inventory control and warehouse management across your entire organization. The system tracks stock movements from receiving through storage, fulfillment, and shipping-ensuring complete accountability and real-time visibility.

Core Inventory Management Concepts

Inventory Model

Inventory Pro uses a lot-based tracking system where each receipt creates a unique lot record with its own receive date, location, and status. This enables:

  • FIFO/FEFO allocation - System automatically selects oldest stock first to minimize waste and ensure product freshness
  • Location tracking - Know exactly where each unit is stored within your warehouse
  • Complete audit trail - Track every movement from receipt to issue with full user accountability

Transaction Types

TransactionPurposeEffect on Inventory
ReceiveRecord incoming stock from vendors or transfersIncreases inventory (positive adjustment)
IssueFulfill orders, consume materials, or remove stockDecreases inventory (negative adjustment)
MoveRelocate stock between locations or warehousesUpdates location without quantity change
AdjustmentCorrect discrepancies found during cycle countsIncreases or decreases to match physical count

Order Types

  • Purchase Orders (PO) - Request stock from suppliers; track what’s on order and expected arrival dates
  • Shipping Orders (SO) - Fulfill customer requests; allocate, pick, pack, and ship inventory
  • Work Orders (WO) - Assemble finished goods from component parts; track production and material consumption

Tracking Methods

MethodWhen to UseExamples
StandardMost inventory itemsOffice supplies, bulk materials
Serial NumberHigh-value items requiring unique identificationLaptops, test equipment, vehicles
Lot/BatchItems with expiration dates or quality control requirementsPharmaceuticals, food products, chemicals
AssetCapital equipment with depreciation trackingMachinery, vehicles, furniture

Quick Start Guides

Want to jump right into a common task? These guides will get you started in minutes:

GuideDescriptionTime
Performing a Cycle CountPerform a physical inventory count to ensure accuracy5 min
Restocking InventorySet up min/max levels and generate reorder reports10 min
Fulfilling a Shipping OrderPick, pack, and ship an order to a customer10 min
Creating a Purchase OrderOrder inventory from suppliers10 min

New User Setup Checklist

Follow these steps to configure Inventory Pro for your organization:

1. Configure Warehouses

Why: Warehouses represent physical locations where inventory is stored. You need at least one warehouse to track inventory.

  • Navigate to Inventory > Warehouses
  • Click Add Warehouse to create your first warehouse
  • Enter warehouse name, address, and contact information
  • Configure default settings for receiving and issuing

Pro Tip: If you have multiple facilities or storage areas, create separate warehouses for each location to track inventory independently.

2. Define Storage Locations

Why: Locations help you track exactly where items are stored within a warehouse, making picking and counting more efficient.

  • Go to Inventory > Locations
  • Create location codes that match your physical layout
  • Use naming conventions like: A-01-A (Aisle-Rack-Shelf)
  • Assign locations to specific warehouses

Pro Tip: Start with broad zones and add detail as needed. You can always refine location structure later.

3. Add Inventory Items

Why: Items are the products, parts, or materials you need to track.

Option A: Import from Spreadsheet (Recommended for bulk loading)

  • Prepare data in Excel or CSV format
  • Navigate to Utilities > Imports
  • Upload file and map columns to system fields
  • Review and validate data before finalizing import

Option B: Manual Entry (Recommended for small quantities)

  • Click the Add Item button on any inventory page
  • Enter required fields: Item ID and Description
  • Add optional details: Category, Supplier, Unit of Measure, Cost
  • Enable serial number tracking if needed for specific items

Required Fields: Item ID (unique identifier), Description Recommended Fields: Category, Supplier, Unit of Measure, Standard Cost

4. Add Vendors and Customers

Vendors/Suppliers: Companies you purchase inventory from

  • Navigate to Orders > Suppliers
  • Add vendor name, contact information, payment terms
  • Set default lead times for ordering
  • Link items to preferred suppliers

Customers: Companies that receive inventory via shipping orders

  • Go to Orders > Customers
  • Add customer name and billing information
  • Configure shipping addresses
  • Set pricing and payment terms

5. Configure User Access

Why: Control who can access different parts of the system and what actions they can perform.

  • Access System > Users
  • Create user accounts for each team member
  • Assign security groups (Admin, Warehouse Manager, Operator, etc.)
  • Set specific permissions for inventory operations

Security Best Practices:

  • Grant minimum necessary permissions for each role
  • Separate duties: receiving, issuing, and adjustment approvals
  • Regularly review user access and remove inactive accounts

Key Terminology

Understanding these core terms will help you navigate the system and communicate effectively with your team:

Items & Products

  • Item - Any product, part, or material tracked in inventory. Also called “Part” or “SKU”
  • Item ID - Unique identifier for an item (part number, SKU, UPC)
  • Description - Human-readable name for the item
  • Category - Grouping for reporting and organization (e.g., Electronics, Raw Materials, Finished Goods)
  • Unit of Measure (UOM) - How the item is counted (Each, Box, Pallet, Pound, Liter)

Locations & Storage

  • Warehouse - Physical facility where inventory is stored (can be a building, mobile unit, or storage area)
  • Location - Specific storage position within a warehouse (bin, aisle, shelf, zone)
  • On Hand - Total quantity physically in the warehouse
  • Available - Quantity available for allocation (On Hand minus Reserved and On Hold)
  • Reserved - Quantity allocated to specific orders but not yet issued
  • On Hold - Quantity quarantined pending inspection or disposition

Tracking & Lots

  • Lot - Unique inventory record created each time stock is received; tracks receive date, location, and quantity
  • Serial Number - Unique identifier assigned to individual units of serialized items
  • FIFO - First In, First Out; oldest stock issued first
  • FEFO - First Expired, First Out; stock with earliest expiration date issued first
  • Lot Number - Manufacturer’s batch identifier (different from system lot tracking)

Orders & Transactions

  • Purchase Order (PO) - Request to buy inventory from a supplier
  • Shipping Order (SO) - Request to ship inventory to a customer
  • Work Order (WO) - Request to assemble or produce items from components
  • Direct Receive - Record incoming stock without a purchase order
  • Direct Issue - Remove stock without a shipping or work order (adjustments, samples, damage)

Inventory Operations

  • Receiving - Recording incoming inventory and placing it in storage locations
  • Issuing - Removing inventory from stock (for shipments, consumption, or disposal)
  • Moving - Transferring inventory between locations or warehouses
  • Cycle Count - Physical count of selected items to verify system accuracy
  • Allocation - Reserving specific lots to fulfill an order
  • Pick List - Document showing which items to retrieve from storage for an order

Common Workflows

Receiving Inventory

When to use: Recording incoming shipments from vendors or transfers from other locations.

Direct Receive (No Purchase Order):

  1. Navigate to Inventory > Receive Stock
  2. Select or scan items to receive
  3. Enter quantities and assign storage locations
  4. Add serial numbers for serialized items (if applicable)
  5. Submit transaction to add inventory

Receive Against Purchase Order:

  1. Create purchase order: Orders > Purchase Orders > New PO
  2. Submit PO to vendor
  3. When shipment arrives, go to Inventory > Receive Stock
  4. Select the purchase order to receive against
  5. Verify quantities against packing slip
  6. Assign storage locations for each line
  7. System links receipt to purchase order and updates order status

Best Practices:

  • Always specify storage location during receive for accurate tracking
  • Verify quantities against packing slip before confirming
  • Inspect items for damage and place on hold if needed
  • For serialized items, ensure serial numbers are unique and accurate

Moving Inventory

When to use: Reorganizing warehouse, transferring between locations, or consolidating stock.

Location Transfers (Same Warehouse):

  1. Navigate to Inventory > Move Stock
  2. Select items to move (by location, item, or scan)
  3. Specify source and destination locations
  4. Confirm transfer (quantity unchanged, only location updates)

Warehouse Transfers (Different Facilities):

  1. Issue stock from source warehouse (creates outbound transaction)
  2. Receive stock at destination warehouse (creates inbound transaction)
  3. System maintains complete accountability throughout transfer
  4. Optional: Use transit status to track items in-between facilities

Pro Tip: Use location transfers frequently to maintain organized storage and improve picking efficiency. System tracks all movements for complete audit trail.

Issuing Inventory

When to use: Fulfilling customer orders, consuming materials, or removing damaged inventory.

Shipping Orders (Customer Fulfillment):

  1. Navigate to Orders > Shipping Orders > New Shipping Order
  2. Select customer and add line items with quantities
  3. System allocates stock using FIFO/FEFO rules automatically
  4. Generate pick list to retrieve items from storage
  5. Pack items and generate packing slip
  6. Ship and update order status

Work Orders (Material Consumption):

  1. Create work order: Orders > Work Orders > New Work Order
  2. Define assembly or production job
  3. System lists required component parts
  4. Issue components to work order
  5. System can auto-receive finished goods when job completes

Manual Issues (Adjustments):

  1. Go to Inventory > Issue Stock
  2. Select items and quantities to remove
  3. Choose reason code (damaged, sample, internal use, scrap, etc.)
  4. Document notes for audit trail
  5. Submit transaction to reduce inventory

Stock Allocation: System automatically selects oldest available stock first (FIFO) to minimize waste and ensure freshness. Prioritizes by ship date, commit status, receive date, or expiration. Auto-splits across locations if needed.

Inventory Counts & Adjustments

When to use: Regular counts ensure system records match physical inventory; required for accurate reporting and compliance.

Cycle Counts:

  1. Go to Inventory > Cycle Counts
  2. Select items or locations to count (can be random, ABC classification, or scheduled)
  3. Perform physical count and enter results
  4. System compares count to expected quantity
  5. Review variances and approve adjustments
  6. System generates adjustment records to correct discrepancies

On Hold Status:

  • Mark inventory as “On Hold” during receiving or via adjustments
  • Held stock is excluded from available quantity calculations
  • Use for quarantine, inspection, quality control, or damaged goods
  • Release from hold once disposition is determined

Pro Tip: Schedule regular cycle counts by rotating through locations or high-value items weekly. This maintains accuracy without requiring full physical inventory shutdowns.


Accessing the System

Login

To access Inventory Pro, open your web browser (Chrome or Firefox recommended) and navigate to the address provided by CISS or your IT department.

  1. Enter your username and password
  2. Click Login button
  3. If using a temporary password, system will prompt you to change it

Account Lockouts: Users may be locked out after multiple failed login attempts. Contact your system administrator to unlock your account. Learn more about user management.

Single Sign-On (SSO)

Inventory Pro supports Single Sign-On via Active Directory, Smart Cards, Common Access Cards (CAC), Okta, and other identity providers. Contact your administrator to enable SSO. Learn more about SSO configuration.

Changing Your Password

System → Account → Change Password

  1. Enter current password
  2. Enter new password (must meet complexity requirements)
  3. Confirm new password
  4. Green checkmark indicates password is valid
  5. Click Submit to save

The system may be configured with password complexity requirements such as minimum length, special characters, or expiration periods.


Throughout this documentation you will see directions such as:

Inventory → Receive Stock → Direct Receive

This indicates the menu path to find a page or feature. The format is:

Menu → Sub Menu → Page → Button or Action

Understanding the Interface

Links - Navigate to new pages or open detail views Icons - Visual indicators of actions or context Buttons - Perform actions based on current form or screen

Common Icons:

  • Pencil - Edit or modify data
  • Tag - Display label or barcode
  • Camera - View item image or asset photo
  • Grid - Open bulk edit interface
  • Plus - Add new record
  • Arrow Down - Receive inventory
  • Arrow Up - Issue inventory
  • Arrow Right - Move inventory

Example buttons and icons

Lookups

When you need to select a record from a long list (like an item or customer), you’ll see a lookup field with a button. Clicking this button opens a searchable dialog where you can find and select the record you need. Some screens also support typing directly into the lookup field to filter results.

Lookup control example


Inventory Pro Mobile

Inventory Pro Mobile provides warehouse operations on smartphones and tablets-no app installation required. Access through your mobile browser for barcode scanning, receiving, issuing, moving, and cycle counting on the go.

Mobile Configuration

Supported Devices: iOS (iPhone/iPad) and Android smartphones and tablets Access: Open mobile browser and navigate to Inventory Pro URL No Installation: Web-based interface optimized for mobile screens

Barcode Scanning:

  • External Scanners: If you are using a dedicated hardware scanner, it must be configured to send a Carriage Return (CR) and Line Feed (LF) after each scan. This is a common setting that ensures the data is submitted correctly to the application. Some scanners may require only one carriage return character.
  • Camera Scanning: Mobile will request camera access permission for built-in scanning

Offline Capabilities

Mobile caches your information to speed up workflows and allow limited processing when offline. Whether in a warehouse or field experiencing temporary connectivity loss, you can continue working with local data.

Offline Features:

  • View cached item information
  • Perform transactions using local data
  • Queue transactions for submission when back online
  • Upon reconnecting, queued transactions are automatically submitted

Best Practice: Sync regularly when online to ensure latest data availability.

Learn more about mobile operations


Reporting & Analytics

Inventory Pro includes comprehensive reporting to track inventory levels, transaction history, and operational performance.

Common Reports

ReportWhen to Use
Inventory OverviewCheck current stock levels by item across all warehouses
Inventory ActivityReview all receipts, issues, moves, and adjustments for audit trail
Inventory ValuationCalculate total inventory value using FIFO, average, or standard cost
Items to OrderIdentify items below reorder point that need replenishment
Usage AnalysisAnalyze consumption patterns and turnover rates
Cycle Count VarianceReview discrepancies found during physical counts

Accessing Reports

  1. Navigate to Reports menu
  2. Select report category from dropdown (Inventory, Purchasing, Shipping, etc.)
  3. Choose specific report
  4. Apply filters (date range, warehouse, category, item)
  5. View on screen, print, or export to Excel

Pro Tip: Use the Popular tab to access your most-used reports, or the Recent tab for reports you’ve run recently.

Learn more about reporting


Next Steps

Now that you understand the basics, explore these topics to master Inventory Pro:

Daily Operations

Order Management

Advanced Features

Administration


Getting Help

Search Documentation: Use the search bar at the top of any documentation page to find specific topics quickly.

Inline Help: Many screens include contextual help sections (expandable sections with ? icons) that explain features and workflows specific to that page.

Support: Contact CISS support or your system administrator for technical assistance.

Training: CISS offers comprehensive training programs for administrators and end users.

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